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Highly standardized school uniforms for Japanese schools in Mongolia
Client Background and Core Claims
◆ Service Object:
Japanese international schools in Mongolia (commissioned by local distributors)
◆ Industry Characteristics:
Japanese-style elite education system
Clothing must comply with the Japanese Ministry of Education, Culture, Sports, Science and Technology (MEXT) school uniform standards.
◆ Core Challenge:
Craftsmanship Limitations Requirements:
✓ Pleated skirt with 12 pleats per inch, precision error ≤ 0.3mm.
✓ 0.4cm of webbing on the blouse must be sewn by hand.
Tough standards for materials:
✓ Wool blend fabric (wrinkle index ≥4)
✓ Resistant to -20℃~40℃ extreme temperature difference
The solution implementation path
1. Technology Attack System
● Pleated shaping technology:
Adopt triple shaping process:
High temperature steam pre-shrinking → ② Mold positioning and pleat pressing → ③ Ironing to fix the position.
Verify the durability by 50 times machine washing test.
● Macro sewing program:
Developed 0.4cm special presser foot tool
Realized by manual operation by craftsmen with more than 15 years of experience:
▶ Corner stitch spacing error ≤ 0.5mm
▶ Stitch density of 12 stitches/cm
2. Global Supply Chain Collaboration
● Material traceability map:
[Supply Chain Icon] Jiangsu (100 count worsted wool) → DuPont, USA (anti-wrinkle technology) → Japan (customized accessories) → Guangzhou (precision production)
● Quality control node:
Remote guidance by Japanese craftsmen
Implementation of three-stage inspection system:
Raw material inspection → semi-finished product inspection → full inspection of finished products
Key deliverables
● Accuracy verification:
The Japanese inspection report showed that 23 key indexes were 100% up to standard.
School evaluation: “The soul of Tokyo school uniforms was recreated in Ulan Bator”.
■ Business value:
Helped distributor win orders from 3 international schools in Mongolia
Comprehensive cost reduction of 18% compared to direct sourcing from Japan
Replicable Service Model
Japan Standard Decoding → Localized Improvement → Global Resource Network → Cultural Compliance Delivery
Core Competency Label:
✓ Precision craftsmanship database:
Accumulation of 87 exclusive process solutions for Japanese school uniforms
✓ Extreme Climate Verification System:
Covering -30℃~50℃ testing environment
✓ Cross-country synergy network:
Rapid response mechanism for raw materials in 4 countries
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